Ω‑Shaped Step Beam Rolling Forming Lines for Heavy‑Duty Storage
This roll forming line produces omega‑shaped (Ω) step beams for pallet racks and heavy‑duty storage systems. The omega profile offers superior strength‑to‑weight ratio with a built‑in step for pallet support. The machine integrates servo punching for end connector holes, load locking tabs, and cut‑off. Material thickness 0.5‑2.5mm, coil width up to 450mm, line speed 10‑15 m/min. Quick changeover between beam depths (80‑120mm). Ideal for rack manufacturers requiring high‑load‑capacity beams with a professional appearance.
Brand: SAVANY
Machine Type: Roll forming machine / Press brake / Custom production line
Color: Custom / Customizable
Capabilities: Roll forming, punching, shearing
Roll Forming Material: SPCC/SPCD/SPCE/SGCC/CGCC/304/5052
Profile Dimensions: Custom
Customization Level：100% custom
Payment Terms: T/T
Lead Time: 90 working days
Place of Origin: Guangdong, China
Description
Omega‑Beam Pallet Rack Beam Rolling Forming Machines
– High Strength, Lightweight Step Beams
The omega‑beam pallet rack beam roll forming machine is designed to produce Ω‑shaped step beams (also called omega beams) for pallet racks and heavy‑duty storage systems. The omega profile features a rounded top and a step that provides a built‑in support for wooden pallets, eliminating the need for separate decking.
Why choose omega beams?
Omega beams offer a higher strength‑to‑weight ratio than traditional box beams or step beams. The closed omega section provides excellent torsional rigidity, making them ideal for seismic zones and heavy loads. The step is pre‑formed for pallet support, reducing field installation time.
Production process:
- Uncoiling – Hydraulic uncoiler (10‑15 tons), coil width up to 450mm.
- Straightening – Leveling rolls.
- Servo punching – Creates end connector holes (teardrop or diamond), load locking tabs, and optional identification holes.
- Pre‑forming – Initial bending of the omega shape.
- Main roll forming – 16‑20 passes form the omega profile. Rollers Cr12MoV, HRC58‑62.
- Sizing – Final calibration ensures accurate dimensions.
- Cut‑off – Flying shear cuts to exact beam length (±0.5mm).
- Stacking – Optional automatic stacker.
Key features:
- High load capacity – Omega beams support up to 3,000 kg per pair.
- Integrated step – Pre‑formed step eliminates separate shelf decking.
- Precision punching – Connector holes positioned within ±0.3mm for perfect fit.
- Quick changeover – Adjustable tooling for beam depths from 80‑120mm.
- Heavy‑duty construction – Handles material up to 2.5mm thick.
Material specifications:
- High‑strength steel
- Hot‑rolled pickled steel
- Cold‑rolled steel
- Thickness: 0.5‑2.5mm
Typical omega beam sizes:
| Parameter | Range |
| Beam depth | 80‑120 mm |
| Top width | 40‑60 mm |
| Step width | 30‑50 mm |
| Material thickness | 0.5‑2.5 mm |
| Line speed | 10‑15 m/min |
| Cut‑off tolerance | ±0.5 mm |
Applications:
- Pallet rack step beams
- Heavy‑duty storage racks
- Drive‑in rack beams
- Push‑back rack beams
- Seismic‑rated rack systems
Optional features:
- Automatic stacking with counting
- Embossing for load rating marking
- Coil car
- Remote diagnostics
Included services:
- Installation guidance
- Operator training
- Spare parts list
- 12‑month warranty, lifetime remote support
Lead time: 75-90 working days.
Contact SAVANY with your omega beam drawing (depth, thickness, connector hole pattern) for a customized quotation.