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LED Light Fixture Profile Roll Former

The V‑shape lighting bracket roll forming machine is specifically designed for producing V‑channels and V‑profiles used in LED linear lights, commercial lighting fixtures, and architectural lighting systems. This machine transforms steel or aluminum coil into precise V‑shaped brackets with smooth edges and consistent angles. Integrated servo punching allows accurate mounting hole placement. The line includes uncoiling, roll forming, punching, and cut‑off in one continuous process. With speeds up to 15 m/min and ±0.5mm length tolerance, it delivers high output for lighting manufacturers. Customizable to different V angles, widths, and material thicknesses (0.5‑1.5mm).

Brand: SAVANY
Machine Type: Roll forming machine / Press brake / Custom production line
Color: Custom / Customizable
Capabilities: Roll forming, punching, shearing
Roll Forming Material: SPCC/SPCD/SPCE/SGCC/CGCC/304/5052
Profile Dimensions: Custom
Customization Level：100% custom
Payment Terms: T/T
Lead Time: 90 working days
Place of Origin: Guangdong, China

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Description

The V‑shape lighting bracket roll forming machine from SAVANY is a specialized production line engineered for the high‑precision forming of V‑profiles used in LED lighting fixtures, linear lamps, and commercial lighting systems. Unlike general‑purpose roll formers, this machine is optimized for the unique geometry of V‑channels, ensuring consistent angle accuracy, burr‑free edges, and excellent surface finish – critical for visible lighting components.

Key Features:

  1. Customizable V‑angle and width – The machine can be tooled for V‑angles from 30° to 120° and widths from 20mm to 100mm, accommodating diverse lighting designs.
  2. High‑speed continuous forming – Operating at 10‑20 m/min, it produces thousands of meters per shift, reducing unit cost significantly.
  3. Integrated servo punching – Programmable hydraulic punching unit creates mounting holes, slots, or ventilation patterns inline, eliminating secondary operations.
  4. Precision cut‑off – Flying shear with ±0.5mm tolerance ensures consistent bracket lengths, ready for assembly.
  5. Material versatility – Processes galvanized steel, pre‑painted steel, aluminum, and stainless steel coils from 0.5mm to 1.5mm thickness.
  6. Optional surface protection – Rubber‑coated rollers are available to prevent scratching of pre‑finished materials.

Technical Specifications:

ParameterRange
Profile shape
Open channel, C‑shape, or custom
Material thickness0.5‑1.5 mm
Coil width100‑300 mm (flat strip width)
Forming speed10‑20 m/min
Main power±0.~15 kW
Cut‑off tolerance±0.5 mm
Machine dimensions8m (L) x 1.2m (W) x 1.4m (H)

Why choose this machine?

Traditional V‑bracket production involves shearing, punching, and press brake bending – multiple steps with high labor cost. This roll forming line consolidates all processes, reducing labor by up to 70% and improving consistency. The continuous operation also minimizes material waste (scrap rates below 2%).

Applications:

Included with the machine:

Optional upgrades:

Support and warranty:

This machine is the ideal choice for lighting manufacturers looking to automate V‑shape bracket production, improve quality consistency, and reduce manufacturing costs. Contact SAVANY with your profile drawing for a customized quotation.

Please share your profile drawing or product requirements. Our engineer will review and provide a tailored solution within 24 hours.


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